Vijayi Bharat Metals LLP
Lithium-Ion Battery Recycling Plant
Advanced Mechanical Recycling Technology | Punjab, India

Transforming Spent Batteries into High-Quality Black Mass.

1,000 kg/hour (1 TPH) Lithium-ion Battery Recycling Facility

Vijayi Bharat Metals LLP is establishing a state-of-the-art lithium-ion battery recycling facility in Punjab with a processing capacity of 1,000 kg/hour (1 TPH). Our advanced mechanical recycling process is designed to recover high-quality Black Mass and valuable recyclable materials including Copper, Aluminium, Steel and Plastic from end-of-life lithium-ion batteries.

Our mission is to support India's circular economy by providing environmentally responsible battery recycling solutions while supplying high-quality recycled materials to downstream industries.

Industries We Serve

Battery Mfrs
EV Mfrs
ESS Mfrs
Importers
Hydrometallurgical
EPR Stakeholders
Metal Recovery
Recycling Ind.
Company Overview

About Vijayi Bharat Metals LLP

Vijayi Bharat Metals LLP is an emerging company focused on the sustainable recycling of lithium-ion batteries through advanced mechanical recycling technology. Our facility at Village Mardanpur, Ghanour, Patiala, Punjab, is being developed to process 1,000 kg of lithium-ion batteries per hour, recovering valuable secondary raw materials that support India's growing battery recycling ecosystem.

With increasing demand for electric vehicles and energy storage systems, responsible recycling has become essential for recovering critical materials and reducing environmental impact. Our facility is designed to safely process end-of-life lithium-ion batteries and recover Black Mass, Copper, Aluminium, Steel and other recyclable fractions while maintaining high standards of safety, environmental responsibility and operational efficiency.

Our Mission

To provide safe, efficient and environmentally responsible recycling of lithium-ion batteries through advanced mechanical processing while recovering valuable materials that contribute to a sustainable circular economy.

Our Vision

To become one of India's trusted lithium-ion battery recycling companies by delivering sustainable recycling solutions, maintaining high environmental standards and supporting the country's transition towards clean energy and resource security.

Why Choose Vijayi Bharat Metals LLP

  • 1,000 kg/hour Processing Capacity
  • Advanced Mechanical Recycling Technology
  • High-Quality Black Mass Production
  • Responsible Resource Recovery
  • Environmentally Sustainable Operations
  • Long-Term Supply Partnership
Mechanical Process Flow Chart

Lithium-Ion Battery Recycling Plant

A sequential mechanical recycling pipeline engineered for safety, precision, and high-yield material recovery.

Mechanical Process Flow Chart

Capacity: 1,000 kg/hour (1 TPH)
Physical Processing
1

Mixed Lithium-Ion Battery Scrap

Collection of used batteries ( LCO (Lithium Cobalt Oxide), NMC (Nickel Manganese Cobalt), and LFP (Lithium Iron Phosphate) ).

2

Shredder

Size reduction of battery scrap into smaller pieces.

3

High Temp Combustion Furnace

Thermal treatment to remove electrolyte and organic materials.

4

Vibrator Separator

Separation of materials based on particle size using vibration.

5

Magnetic Separator

Separation of ferrous (iron/steel) metals using magnetic force.

FINAL PRODUCTS RECOVERED
COPPER (Cu) Recovered Copper for Reuse
ALUMINIUM (Al) Recovered Aluminium for Reuse
STEEL (Fe) Recovered Steel for Recycling
PLASTIC FRACTION For Further Processing
BLACK MASS Active Material for Metallurgy
Detailed Steps

Mechanical Battery Recycling Steps

Our recycling process is designed to maximize material recovery while ensuring safe handling of lithium-ion batteries and compliance with environmental standards.

1

Battery Receipt & Inspection

Incoming batteries are received, inspected, weighed and recorded before entering the recycling process.

2

Safe Battery Discharging

Residual electrical energy is safely discharged to minimize operational risks during further processing.

3

Mechanical Dismantling

Battery packs and modules are dismantled and prepared for mechanical processing.

4

Crushing & Separation

Mechanically processed to separate valuable materials including Copper, Aluminium, Steel, Plastic and active materials.

5

Black Mass Recovery

The active electrode materials are recovered as high-quality Black Mass, serving as feedstock for metal recovery.

Recovered Raw Materials & Feedstock

Our Products

High-purity secondary materials recovered through advanced mechanical processing for India's clean energy supply chain.

INPUT MATERIAL
Input Spent Batteries

Input: Spent Batteries

End-of-life lithium-ion batteries, EV modules, and manufacturing scrap collected and prepared for safe, advanced mechanical processing.

PRIMARY PRODUCT
High-Quality Black Mass

High-Quality Black Mass

The primary value-added powder recovered from lithium-ion batteries containing key active elements essential for recycling into battery supply chains.

Target Applications:
  • Hydrometallurgical Refiners
  • Battery Material Manufacturers
  • Critical Mineral Recovery
NON-FERROUS
Copper Scrap

Copper Scrap

Recovered copper fractions cleanly separated through mechanical processing and supplied for industrial metallurgical recycling.

LIGHT METAL
Aluminium Scrap

Aluminium Scrap

High-purity aluminium recovered from battery casings, module structures, and internal cell current collector foils.

FERROUS
Steel Scrap

Steel Scrap

Ferrous metal fractions systematically recovered via magnetic separation for direct reuse in secondary steel manufacturing.

POLYMERS
Plastic Fraction

Plastic Fraction

Recyclable plastic polymers isolated during mechanical shredding for responsible reprocessing and material reuse.

Supporting India's Circular Economy

Our recycling operations contribute to a sustainable future by recovering valuable materials from end-of-life lithium-ion batteries, reducing waste generation and supporting responsible resource utilization.

Our Sustainability Focus

Resource Recovery
Circular Economy
Environmental Protection
Waste Reduction
Safe Battery Handling
Responsible Recycling

Quality & Safety

At Vijayi Bharat Metals LLP, quality and safety are integral to every stage of our recycling process, ensuring a secure environment for our staff and premium materials for our clients.

Our Focus Includes:

  • Incoming Material Inspection
  • Safe Battery Handling
  • Process Monitoring
  • Material Traceability
  • Quality Assurance
  • Environmental Compliance
Our Facility

Modern Recycling Infrastructure

Our facility is being developed with modern mechanical recycling equipment capable of processing 1,000 kg of lithium-ion batteries per hour safely and efficiently.

1 TPH Processing Capacity

Facility Highlights

Mechanical Recycling Line
Safe Battery Discharge Area
Material Sorting Area
Black Mass Recovery System
Dust Collection System
Quality Inspection Area
Finished Goods Storage
Contact Us

Let's Build Sustainable Battery Recycling Together

Whether you are looking for a reliable recycling partner, black mass supply, battery collection or long-term business collaboration, our team is ready to assist you.

Phone / WhatsApp

Locations

Registered Office: SCO 6, Main Market, SST Nagar, Patiala, Punjab

Facility: Village Mardanpur, Ghanour, Patiala, Punjab

Why Partner With Vijayi Bharat Metals LLP?

  • 1 TPH (1,000 kg/hour) Mechanical Recycling Capacity
  • Strategically Located in Punjab, India
  • Focus on High-Quality Black Mass Production
  • Recovery of Valuable Secondary Materials
  • Commitment to Safety & Environmental Responsibility
  • Dedicated to Long-Term Supply Partnerships

Send Us a Message